Introduction:
Imagine driving down an unlit country road with your headlights projecting a clear, 300-meter beam, giving you a sense of security in the pitch-black night, all while consuming less power than a smartphone charger. This is the power of the Bi-LED projector lens.
High-quality Bi-LED projector lenses are bright and have a sharp cutoff. However, with so many bi-LED products on the market today, do you have enough information about them?
In this article, I’ll explain the working principles and precautions of bi-LED projector lenses and rank the top 10 Bi-LED projector lens factory and supplier currently on the market by 2025.
Whether you’re looking for a Bi-LED projector lens OEM, distributor, or aftermarket, this information will help you choose the right partner for your automotive lighting solutions.
Bi-LED Projector Lens Trends and Challenges in 2025
Product Upgrade
The latest Bi-LED projector lens, featuring a 3.0-inch lens, delivers over 10,000 lumens of brightness, 6000K cool-white light, far exceeding traditional HID headlights.
Smart Lighting
App-controlled beam patterns and AI-driven matrix lighting are becoming increasingly popular with technological advancements, adapting to diverse scenarios.
Sustainability Policy
In compliance with EU REACH standards, suppliers prioritize energy-saving product designs and eco-friendly materials, in line with global environmental trends.
Challenges
- Supply chain risks: Avoid unreliable suppliers for initial collaborations to ensure product quality.
- Competition from low-cost halogen alternatives in price-sensitive regions.
Top 10 Bi-LED Projector Lens Factory and Supplier
Koito Manufacturing – A Leader in Precision Lighting
Headquarters: Japan
Overview:
Founded in 1915, Koito Manufacturing is a global auto parts manufacturer, supplying products to international brands such as Toyota, Honda, and Lexus. Earlier in its history, in December 1912, Genrokuro Koito achieved the localization of Fresnel lenses.
With factories across Asia, Europe, and North America, Koito produces over one million bi-LED projectors annually.
Key Product: 3.0-inch OEM Koito LED Bi-xenon Projector Lens for New Crown/Lexus
HELLA – European Innovation Center
Headquarters: Germany
Overview:
HELLA, a subsidiary of the Forvia Group, serves international premium brands such as BMW and Audi. HELLA’s Automotive Lighting business unit develops and produces headlights, taillights, signal lights, and interior lighting for leading automotive companies.
The company’s 10,000 square meter factory in Germany produces 800,000 bi-LED lamps annually.
Key Product: HELLA Bi-LED low beam and high beam headlamp L 4565 Performance
OSRAM – High-Tech Lighting
Headquarters: Germany/Austria
Overview:
OSRAM has over 110 years of experience in the lighting industry, with approximately 19,700 employees worldwide, 13,000 granted and pending patents, and serves over 20,000 customers.
It is a leader in automotive lighting, with a global supply chain and a 10% market share.
Key Product: OSRAM CLC PRO 3-inch Bi-Led Projector | XP015
Philips (Signify) – Energy Efficiency Champion
Headquarters: Netherlands
Overview:
Philips, a subsidiary of Signify, primarily provides lighting products and services. Since 1891, Philips has been synonymous with high quality, reliability, and innovative technology.
It holds a 9% market share and exports to over 50 countries.
Key Product: Philips Ultinon Drive 3001 LED Projector Lens
Morimoto – Aftermarket Expert
Headquarters: United States
Overview:
Morimoto Lighting was founded in 2008. Its primary goal was to address the aftermarket’s challenges, where consumers were limited to using original parts or purchasing inferior aftermarket parts due to a lack of R&D and budget from major automakers.
Morimoto dominates the aftermarket, boasting a 5,000 square meter factory and an 8% market share.
Key Product: Morimoto M LED 2.0 Bi-LED
AKE LED – Customized OEM Experts
Headquarters: Guangzhou, China
Overview:
Founded in 2005, AKE LED boasts 20 years of experience, primarily providing a wide range of LED headlights to major auto parts retailers. We offer customized OEM/ODM solutions and hold a 7% market share.
If you’re an automotive lighting enthusiast, manufacturer, or agent, feels disappointed by LED headlight kits and accessories from other manufacturers, you can take a closer look at our headlight products.
As a local Chinese automotive LED headlight manufacturer, we have established partnerships with over 60 authorized distributors worldwide. By collaborating with agents so that they can develop products based on local market needs, we ensure our LED headlight product line is suitable for every consumer and every climate.
Advantages: Minimum order quantity (50 units); 1000 pcs for custom logo; CE/DOT/RoHS certified.
Key Products: AKE Bi-LED Projector Lens High Beam & Low Beam NEW Series
Aozoom – High-Power Innovator
Headquarters: Guangzhou, China
Overview:
Founded in 2014, Aozoom’s name, derived from the characters “autos” and “zoom,” symbolizes its dedication to the automotive industry and its bright future. The company is the sole authorized factory in Guangzhou for the German brand Aozoom.
Key Product: Aozoom ALPF-05 Bi-Led Fog Light Projector Lens
Royalin Car Parts
Headquarters: Jiangsu Province, China
Overview:
Royalin Car Parts integrates bi-LED and bi-xenon technologies. The company specializes in Bi-Xenon and Bi-LED products with over 15 years of experience and a 5% market share.
MOQ: 100 pcs for projector lens and 1000 pcs for LED side marker lamps
Kew Product: Royalin Car Parts Matrix Bi-LED Projector Kit
Bulbtek Electronics
Headquarters: Guangzhou, China
Overview:
Founded in 2015, Guangzhou Bulbtek Electronics Technology Co., Ltd. is a manufacturer and supplier of automotive lighting products located in Guangzhou, China, specializing in the production of high-quality Bi-LED projector lenses.
Key Product: BULBTEK AD33
Sanvi Auto Lighting
Headquarters: Guangzhou, China
Overview:
Guangzhou Sanvi Auto Lighting Co., Ltd., located in Guangzhou, China, was established in 2007. We are currently recruiting distributors worldwide for our KUIJIA Armor series products.
Key Product: Sanvi auto lights B5 Blue Lens
What is a Bi-LED Projector Lens
A Dual LED Projector Lens is a state-of-the-art automotive headlamp component designed specifically for aftermarket upgrades.
It’s primarily used for vehicle headlamp retrofits, achieving integrated high and low beam lighting for enhanced nighttime visibility and safety.
Structural Design
Dual LED projection lenses typically utilize a dual lamp cup or dual light source design, containing two separate sets of LED lamps or modules for low and high beams.
Functional Features
- High and low beam switching:
A built-in solenoid valve or mechanical structure receives the vehicle’s headlight switching signal and adjusts the lens angle or light source projection direction to achieve rapid switching between high and low beams.
- Precise beam pattern control:
Utilizing the refraction and reflection principles of the lens, the lens converges or diverges the light emitted by the LED light source, creating a beam pattern that meets automotive lighting standards, such as low beam road illumination and high beam long-distance illumination.
Common sizes range from 1.5 to 3 inches, with popular models like the 2.5-inch lens fitting most H4, H7, 9005, or 9006 housings.
Due to its efficiency and ease of installation, this technology has largely replaced older bi-xenon systems in markets such as China, Southeast Asia, and emerging US/European retrofits.
Traditional Projectors Vs Bi-LED Projector Lens
Traditional projectors (typically using halogen or bi-xenon lamps) and Bi-LED Projector Lenses both utilize the same principle of reflective lenses to focus their light beams.
However, the Bi-LED Projector Lens offers significant improvements over traditional projector lenses in terms of power efficiency and durability.
The following is a comparison:
| Aspect | Conventional Projectors (Halogen/Bi-Xenon) | Bi-LED Projector Lens |
| Light source | Halogen or xenon HID bulbs (with ballast) | LED chips integrated on the PCB; no separate bulb or ballast required. |
| Beam switching | Typically requires dual high/low beams; fixed shutter; | Single light source with a movable shutter for seamless high/low beam switching. |
| Brightness and pattern | Wider but diffused beam; prone to glare; approximately 1,000-3,000 lumens; | Focused, collimated beam for exceptional clarity; 7,000-9,600 lux; 200% brighter than bi-xenon headlights. |
| Energy efficiency | High power consumption (over 55W per bulb); generates more heat; | Low power consumption (35-45W low beam, 40W high beam); energy-saving LED. |
| Lifespan | Lifespan of 1,000-3,000 hours; requires frequent replacement; | Lifespan exceeding 25,000-30,000 hours; all equipped with cooling fans for durability. |
| Installation | Complex ballast wiring; bulky; | Plug-and-play operation; compact threaded mount; non-destructive retrofitting. |
| Cost | Low initial investment, but high maintenance costs; | Higher initial cost, but long-term savings. |
| Glare control | A higher risk of glaring oncoming vehicles; | Precise cutoff; meets DOT/ECE safety standards. |
Bi-LED projector lenses are becoming increasingly popular in the modern retrofit market, especially for vehicles without projectors.
Traditional projectors are suitable for the budget-constrained and price-sensitive market.
Why is the Bi-LED Projector Lens the Most Cost-Effective?
Currently, mid-range and low-end models are the preferred choice for the vast majority of car buyers. However, due to their lower prices, many features typically found on higher-end models are omitted.
However, regarding headlights, I personally believe that reducing them on lower-end models is a serious mistake. When driving at night in rainy or foggy conditions, most halogen headlights are barely illuminated, severely impacting driving safety.
This is one reason why the headlight modification industry has become increasingly popular in recent years.
Here are the Bi-LED Projector Lens key advantages to help you assess its value:
Advantages of the Bi-LED Projector Lens
Bi-LED projection lenses are an advanced automotive lighting technology. When comparing the traditional Projector lens (halogen and xenon lamps), it has a lot of advantages:
High Brightness
Dual LED projector lens light sources provide a far greater brightness than halogen lamps.
The low beam is wider and more uniform, and the high beam range reaches over 150 meters; it can reduce the oncoming driver’s glare.
500% brighter than halogen lamps; 200% brighter than bi-xenon lamps.
Energy-Saving
Power consumption is as low as 30-40W, half that of halogen lamps.
Long Lifespan
Bi-LED lamps offer a lifespan of over 30,000 hours, which means you don’t need to replace them, unless your vehicle is involved in a traffic accident.
Robustness
They also withstand vibration and harsh weather (IP67 rating), suitable for complex road conditions.
Fast Response & Safety
Bi-LED lens light sources require no warm-up and illuminate instantly. And the xenon lens needs a 3-5 second startup time.
Easy Installation & Compatibility
Our Bi-LED projector lens is compatible with over 98.9% of vehicle models, and it can directly replace the original halogen or xenon lens.
Space-Saving Design
The integrated high and low beam design saves space, and every product with a customizable lampshade. It is ideal for brands pursuing stylish designs.
Our Bi-LED projection lenses offer high brightness, long life, and fast response times, ideal for consumers who value safety and power conservation.
Factors to Consider When Choosing a Bi-LED Projector Lens
When choosing a Bi-LED projector lens, you need to consider the following points when reviewing the product brochures of Bi-LED projector lenses provided by major merchants:
Product Size and Compatibility
Generally, common Bi-LED projector lenses come in 3-inch, 2.5-inch, and 1.5-inch sizes. The most common size for most cars is 2.5 inches.
- Make sure they match the H4/H7 mount and the thread/bracket.
Beam Pattern
You should determine whether the Bi-LED projector lens provides a beam that matches your driving environment.
The low beam is usually used in city driving to reduce glare. On the other hand, the high beam is very suitable for rural roads to provide a wider illumination.
Color Temperature and Wattage
Usually, I will suggest that people choose a color temperature between 5500K and 6000K. This range is closer to natural light and more comfortable for viewing.
For wattage, if you want a balance between brightness and heat generation (avoid exceeding 100W, as it will strain the circuitry), I suggest the wattage between 35W and 75W.
Build Quality and Durability
Typically, Bi-LED projection lens manufacturers will provide basic product information. You should be aware of the following:
- Aluminum body
- Cooling fan
- Rated lifespan of 30,000 hours;
- Check for waterproof rating (IP65-IP67);
- Warranty period (2-3 years);
- Tested for compliance with ECE/SAE standards for glare prevention.
Quality and Price
Before you place wholesale or custom orders for Bi-LED projection lenses, you need to make sure you purchase samples.
So that you can confirm the product quality.
Always consider product quality and price. A high price doesn’t necessarily mean good quality, but don’t buy below-market prices, as these often indicate low-quality products.
Of course, if you’re looking for tips on choosing a reliable Bi-LED projection lens manufacturer, here are some tips for you to consider.
Selecting the Best Bi-LED Projector Lens Factory and Supplier
Choosing a reliable lens manufacturer is crucial for ensuring product quality and a stable supply chain.
Clarify Your Needs
Are you looking to wholesale a specific product as a distributor, or are you a business owner with a custom logo?
Once you’ve determined your needs, you can search for manufacturer lists such as “Bi-LED projector lens manufacturers,” “Bi-LED projector lens suppliers,” and “Bi-LED projector lens factories” based on your needs.
How to Screen Manufacturers
You need to verify the Bi-LED projector lens factory and supplier’s business license、industry qualification certificates, and ISO certifications (such as ISO9001 quality management system certification) to ensure compliance.
- Industry Experience: Review the manufacturer’s industry experience, establishment history, and customer case studies to assess their expertise and stability.
- Geographic Location: The manufacturer’s location may affect product delivery times and logistics costs.
Detailed Investigation
If conditions permit, conduct an on-site inspection of the supplier’s factory to inspect the production environment, equipment status, and employee quality.
- Sample Testing: Test the samples provided by the supplier to verify that the product quality meets your requirements.
- Reference Average: Inquire about the supplier’s reputation and service quality on the company’s social media platforms or industry forums.
Communication and Collaboration
When communicating with suppliers, you should assess their communication skills and responsiveness to ensure smooth communication throughout the collaboration process.
- Contract Terms: After a detailed discussion of your product requirements, sign a contract that clearly outlines the rights, obligations, and responsibilities of both you and the supplier.
- Small-Batch Production: Before formally cooperating with a large-scale manufacturer, you can conduct a small trial run to verify the factory’s production capacity, product quality, and delivery speed.
Through the above steps, you can effectively find reliable Bi-LED projector lens suppliers, ensure the smooth progress of procurement activities.
Conclusion
In 2025, the Bi-LED projector lens market will be driven by innovation, with the top Bi-LED projector lens factory and supplier. Such as Koito, Hella, and AKE LED, leading the market.
Whether you’re a retailer with your own shop or an aftermarket professional, these manufacturers offer customized solutions to meet a variety of needs. But always remember: prioritize certified products.
Ready to light the road ahead? Contact AKE LED for a competitive quote, or share your favorite suppliers in the comments! Stay tuned for our updated rankings in 2026.
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